 The Pattern begins as a mound of foam |
 Final calibrations before the CNC machine begins |
 5 axis CNC machining |
 Close look at CNC mill routing the foam patterns |
 Right side of master pattern is complete |
 Right and left pattern sections are joined |
 Test fitting of pattern on truck |
 Forming plug is made from foam pattern |
 Craftsmen fine tuning master plug |
 Mold is readied for production |
 Mold coated with primer gel coat & laminated with fiberglass |
 Hardware components installed & edges trimmed |
 Each lid is hand sanded & prepared for painting |
 DuPont® finish features multiple coats of base and clear coat paint |
 Inspectors under a bank of high intensity lights perform quality checks |
 Final Inspection and a complete wash prior to loading |
 Lids ready for shipping |
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